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CCS Battery Module

Win-Win: CCS is the vanguard of integrated solutions, forging a path where innovation and collaboration go hand in hand. The fusion of functionality and innovation, where every connection paves the way for a smarter, safer, and more efficient battery mangement system. Experience the power of integration that enhances reliability and longevity. Experience the fusion of technology and partnership for mutual success. Let's discover the future of integration with CCS. Where every collaboration is a step towards a prosperous and innovative win-win landscape. Join the revolution in battery integration with CCS—where innovation meets efficiency for a win-win future in energy storage and electric mobility.

CCS Battery Module Types

The CCS Battery Module is combined by signal acquisition components, plastic structural parts, and copper-aluminum bars, which are connected by hot pressing or riveting processes. It is used in new energy vehicles and energy storage battery modules to realize series and parallel connection of battery cells, temperature and voltage sampling, and transmit information to the BMS system. As an internal electrical connection component of the battery pack/module, the sampling components, production process, material selection, etc. of CCS is affected by factors such as the battery cell grouping method, battery pack calibration parameters, use environment, space and weight. Therefore, in order to meet the diverse needs of the application end, CCS products are also constantly upgrading signal acquisition components, optimizing integration processes, etc., and have developed a variety of technical routes, including wiring harnesses, PCB, FPC, FFC, FDC and other sampling solutions, as well as injection molding brackets, arraying, PET hot pressing films, blister isolation boards and other integration solutions.

CCS Battery Module with Injection Plastic Holder
CCS Battery Module with Injection Plastic Holder
CCS Battery Module with Thermoforming Holder
CCS Battery Module with Thermoforming Holder
CCS Battery Module with Hot-Press PET Film
CCS Battery Module with Hot-Press PET Film
Hot-Press CCS Module
Hot-Press CCS Module
Lightweight IBB Module
Lightweight IBB Module

Safety and Reliability of CCS Battery Modules

CCS battery modules are renowned for their exceptional safety and reliability.

  • Strict Quality Control

    Each battery module undergoes rigorous quality testing to ensure stable performance across various applications.

  • Advanced Manufacturing Processes

    Utilizing state-of-the-art manufacturing techniques, we ensure high efficiency and long lifespan for our battery modules.

  • Multiple Safety Protections

    Equipped with multiple safety mechanisms such as overcharge, over-discharge, and short-circuit protection, ensuring safety during use.

  • Extended Lifespan

    Through optimized design and material selection, our battery modules offer a long service life, reducing the frequency of replacements.

  • With their high safety and reliability, CCS battery modules are the ideal choice for a wide range of applications. Whether you need batteries for electric vehicles or energy storage systems, CCS battery modules provide the most dependable solutions.


FAQs of Bolion CCS Battery Module

What are the functions of CCS battery modules?

The CCS is designed for the interconnection of the individual battery cells in the battery module.

The power battery of EV is composed of several single cells connected in series and parallel. The connection of cells is the key technology for the power battery group. The CCS can realize the functions of high-voltage series and parallel connection of cells, temperature sampling of batteries, cell voltage sampling, etc., and provide temperature and voltage to the BMS system through signal acquisition components and connector components.


Compared with traditional wiring harnesses, how are CCS battery modules different and what are their advantages?

The traditional wire was changed to FPC, manual wire bonding, manual welding will enable more excellent integration and automation. FPC can directly integrate fuses and temperature sensors, which can significantly reduce the process complexity of the wire module. The weight and cost are significantly reduced.


What is the composition of a CCS battery module?

CCS (Cell Contacting System) highly integrated functional components such as FPC (signal acquisition component)+ cell isolation cover + copper aluminum busbar +NTC thermal element +fuse + connector.


What are the ways of packaging battery cells?

There are three common packaging methods: cylindrical cells, prismatic cells, pouch cells. Each battery cell type has its own pros and cons.


What solutions does CCS battery module have?

CCS battery module with injection plastic holder; CCS battery module with blister molding holder; CCS battery module with hot-press PET film; hot-press CCS module; lightweight IBB module.


What is the application prospect of CCS battery modules?

CCS, which uses FPC and other signal acquisition components, has the advantages of light structure and high integration, which is conducive to improving the space utilization and assembly efficiency of the battery pack. It is in line with the trend of lightweight automobiles, system integration of components and large modules. The rapid development of new energy vehicles will drive a substantial increase in the demand for FPC for automotive power batteries. Therefore, CCS has broad application prospects.



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