Advantages of New Energy FPC in Power Battery Modules

Highly Integrated

Embedded Fuses, connectors, chip NTC, aluminum/nickel terminals; not only provide excellent and consistent electrical performance, but also meet the design needs of smaller and higher-density installations. The three-dimensional space wiring and the shape can be changed according to spatial limitations, suitable for the development needs towards high density, miniaturization, and high reliability, thereby achieving the integration of component assembly and wire connection.

Automated Assembly

Fast and accurate assembly, facilitating automation; this can avoid many errors caused by manual work in harness design, and also greatly reduces the chances of wrong insertion at the connector level. Using new energy FPC sampling can lower the complexity of Module integration processes. The connection between new energy FPC and battery busbar can achieve automated welding, effectively reducing labor costs.

Ultra-thin Thickness

Circuit area is 0.34mm, NTC area is 2mm.

Ultra-flexibility

Circuit area can achieve 90° and 180° bending assembly.

Lightweight

When used in the whole vehicle, it can reduce approx. 1kg compared to the wire harness solution.

Cost Advantage

From a cost perspective, the cost of the new energy FPC itself is not high, and there is a considerable reduction in connection costs.

Therefore, the new energy FPC solution has now become the primary choice for most new models of new energy vehicles.

(The above data is for reference only, please consult Bolion for product details)

Introduction to Bolion New Energy FPC

Bolion has a dedicated new energy FPC application research and development team and group, focusing on power battery data sampling, and has successfully developed new energy FPC solutions that mainly address issues such as battery pack wiring clutter, temperature acquisition, and circuit protection. By leveraging Bolion's new energy CCS and IBB battery modules, new energy potential can be unleashed, aiming to empower the next generation of sustainable solutions.

Bolion's innovation in the new energy FPC market has pushed significant progress in the application of FPC in new energy vehicles. Bolion's new energy FPC is designed to meet the needs of modern new energy vehicles. The new energy FPC battery management system from Bolion ensures optimal performance and safety. CCS (Cell Contact System) for EV battery modules provides efficient and reliable connections.